How to make Cummins Insite 8.2.0 work with Nexiq usb link

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Cummins INSITE 8.2.0.184 truck software is compatible with Inline 5, INLINE 6, DPA5NEXIQ USB Link adapters. Here’s the guide on use INSIET 8.2 with Nexiq usb link.

Procedure:

Preparation:

Download INSITE 8.2.0 patch

Cummins insite 8.2.0 lite version patch

Cummins insite 8.2.0 pro version patch

Step 1: Install Nexiq drivers

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Run USB-Link_9.5.0.1 setup on desktop as Administrator

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Click Next to start install NEXIQ USB Link drivers
Accept copyright notice
Click Next

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Installing Microsoft Visual C++ 2005

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Click Next to install Device Tester Setup
Accept license agreement

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Tick Device Tester Install, click Next

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Install software on C:/Program Files/NEXIQ/Device Tester,click Install
Click Next
Device tester setup installation completed. Click Finish

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Accept windows security warning
NEXIQ USB link drivers installation completed.

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Click Finish.
Restart computer

Step 2: Install INSITE 8.2.0.184

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Extract INSITE8.2.0.184 zip folder to desktop
Open INSITE 8.2.0 folder

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Open autorun
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Click Manual Install Options->Required Installs->Install INSITE
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Select software language

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Install Microsoft.NET Framework 4.5 Full, INSITE data pack, INSITE CSS service

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Verify PC date and time, click Next
Accpet license agreement

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Finish install INSITE 8.2 software

Step 3: Activate INSITE 8.2.0

Run Cummins INSITE software on dekstop as Administrator
Accept 2 license agreements
Exit INSITE software
Delete all INSITE files on desktop

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Download and paste the Cummins INSITE 8.2.0 pro or lite version patach on desktop

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Run “820 PRO” and send the ID to your dealer

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The dealer will send you user name and activation key

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Paste user name and registration key to corresponding area

Click on Register.

Activation success.

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Now you can use INSITE software with NEXUQ/Xtruck USB Link hardware.

(Solved) Cummins Insite ECM Connection Error 5204

Here you go… How to solve Cummins Insite 8.1 Connection Error 5204 5202 5201 5200

with DPA5 Adapter, i try to connect with Cummins insite and i have error code 5204 or only no connection and not blinking the leds

This is the error 5204 popped up when connect Prostar 2005 with cummins engine:
ECM connection
Error number: 5204

Communication between the datalink adapter and the ECM could not be established BY Heavy Duty Scanner.

Please check the following conditions:
The key switch is on
The cables are between the datalink and the ECM are properly connected
The cables are in good condition
The correct adapter type is selected
The correct communication protocol is selected

Select retry, cancel or help for additional troubleshooting steps

http://forobd2tool.com/wp-content/uploads/2017/06/15-1.jpg

Here is what have been tried but failed!

Try to connect whit J1939…..same issue

On truck does not even get the engine and the others only couple line and very slow, might be some thing with them trucks

some things odd2006 models connect through J1939 and works.
Tryed on 3 trucks already that are 2005 and older the connect thought J1708 it says engine 128
And when doing the J 1939 test on them it says something like data error

Check the driver is installed well

J1939 & J1708 are added to the software

Finally, SOLVED!

The solution is this, connect, then scan to diagnostic connector but not to USB, open the Cummins insite and push connect, when the Insite begin to connect, immediately connect the USB and ready….

The final tip- Error Messages for communication failures:

Error 5200: Indicates communication loss between computer and the datalink adapter.

Error 5201: Indicates communication loss between the datalink adapter and the ECM.

Error 5202: Indicates no communication could be established between the datalink adapter and the computer.

Error 5204: Indicates no communication could be established between the datalink adapter and the ECM.

If the “Auto Configure” and/or “Datalink Adapter Connection Test” do not find the adapter when connected, manually configure the Cummins INLINE 6 Data link adapter connection.